OT/IT Network Segmentation
Factory floor OT networks controlling production equipment must be isolated from IT networks and the internet — but data must flow securely upward to cloud analytics without exposing PLCs and SCADA systems.
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We design security architectures that protect operational technology (OT) networks while enabling the cloud connectivity that modern manufacturing demands — aligned to IEC 62443 and NIST CSF for industrial environments.
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Secure your OT/IT convergence architecture on AWS with IEC 62443-aligned security controls, network segmentation between factory floor and cloud, and continuous threat detection for industrial workloads.
AWS IoT Core, Greengrass, and Device Defender map to IEC 62443 requirements for zone/conduit security (SL 2), device authentication (X.509 certificates), encrypted communications (TLS 1.3), and component patch management (OTA updates via Greengrass). AWS provides documentation mapping these services to IEC 62443 control requirements.
AWS IoT Greengrass handles OPC-UA connections at the edge, translating industrial protocol messages to MQTT before they leave the OT network. All communication between Greengrass and AWS IoT Core uses TLS 1.3 with X.509 certificate-based mutual authentication — the OPC-UA server is never directly exposed to the internet.
NIST CSF function mapping: Identify (AWS Config + IoT Device Defender for asset inventory), Protect (VPC segmentation, KMS encryption, IAM), Detect (GuardDuty, IoT Device Defender anomaly detection, Security Hub), Respond (IoT Device Management for remote device isolation), Recover (S3 data lake for telemetry replay and incident investigation).
AWS IoT Greengrass supports over-the-air (OTA) deployment of updated Lambda components and ML models to gateway devices across multiple sites. AWS IoT Device Management provides a fleet hub for tracking device firmware versions and scheduling updates with maintenance window controls.
Factory floor OT networks controlling production equipment must be isolated from IT networks and the internet — but data must flow securely upward to cloud analytics without exposing PLCs and SCADA systems.
Industrial cybersecurity frameworks like IEC 62443 impose zone-and-conduit security models, security level requirements, and patch management obligations that traditional IT security tools were not designed to address.
Equipment vendors and remote maintenance technicians require access to factory-floor systems — creating attack vectors that must be controlled with zero-trust access, not VPN tunnels that grant broad network access.
Connected IoT sensors and industrial gateways often run outdated firmware and lack the patching cadence of IT assets — creating persistent vulnerabilities in the OT environment.
Purdue Model-aligned VPC design with dedicated subnets for OT data ingestion, strict security group policies, and AWS IoT Greengrass gateways as the only conduit between factory floor and cloud.
AWS IoT Device Defender continuously audits device configurations and detects anomalous device behavior — identifying compromised sensors sending data at abnormal frequencies or connecting to unexpected endpoints.
AWS Systems Manager Session Manager and AWS IoT Secure Tunneling provide vendor remote access without opening inbound firewall rules — eliminating the attack surface of traditional VPN remote access.
Talk to our AWS experts about aws cloud security for manufacturing & industrial iot.
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